In today’s interconnected global manufacturing landscape, efficiency, precision, and reliability are the universal currencies of success. For businesses worldwide that produce conveyor rollers, achieving consistent quality in end-hole machining is a common challenge that can constrain output and profitability.
Manual methods are slow and prone to error, while standard lathes lack the specialized design for high-volume roller production. This is where a purpose-built solution makes all the difference. As a leading global supplier, we present our automatic roller double end holes lathe—an engineered solution designed to meet the stringent demands of manufacturers across the world.
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A Universal Solution for a Global Industry
Conveyor systems power the core industries of every economy: mining, agriculture, logistics, and bulk material handling. The roller is a fundamental component, and its precision directly impacts system performance. Our automatic roller double end holes lathe—a global solution—is engineered as a universal solution, capable of handling all types of rollers—whether equipped with cast iron or stamped bearing housings—and meeting various international standards. From workshops in Southeast Asia to plants in Europe and the Americas, this machine delivers unmatched performance.
Engineered for Global Standards: Key Features & Technical Excellence
What defines a true global solution? It is robustness, smart automation, and proven reliability—features built into every aspect of our lathe.
- Dual-End Synchronous Machining for Maximum Throughput
- The machine’s hydraulically synchronized feed cylinders ensure both cutting tools advance and retract simultaneously. This synchronous operation effectively doubles productivity compared to single-end processing, making it the ideal choice for high-volume batch production on a global scale.
- Robust Clamping for Uncompromising Precision
- Stability is the foundation of accuracy. Our mechanical rapid clamping device secures the roller pipe with immense force, yet allows for easy adjustment. This enables quick changeovers between different roller diameters, ensuring perfect grip without damaging the workpiece—a critical feature for diverse production runs.
- Hydraulic-Driven Feed System with Adjustable Speed
- Power and control are delivered by a smooth hydraulic feed system. Operators can fine-tune the cutting speed for different materials and desired finishes. This automation ensures every roller is identical, eliminating human error and guaranteeing consistent quality—a non-negotiable requirement for international OEMs.
- Automatic Tool Setting for a Flawless Finish
- Quality is in the details. The integrated hydraulic automatic tool setting mechanism prevents any drag or scratch on the machined surface by automatically retracting the tool at the pre-set position. This guarantees a smooth, burr-free finish ready for immediate bearing assembly, batch after batch.
- Precision Manual Control for Ultimate Flexibility
- While the process is largely automated, we grant operators precise manual control over radial adjustment. This allows for micro-adjustments to cater to specific processing requirements and tooling setups, offering the flexibility needed for custom jobs.
- The Brain of Reliability: Imported PLC Control
- Uptime is critical for global supply chains. The entire electrical control system is built around a high-quality imported Programmable Logic Controller (PLC). This industrial-grade core ensures stable, trouble-free operation, minimal maintenance, and resilience in diverse factory environments, from high-humidity regions to cold climates.
Global Applications: Who Benefits from This Solution?
The automatic roller double end holes lathe – global solution—is a strategic investment for any serious player in the global conveyor ecosystem:
- Roller Manufacturing Plants: dedicated to producing rollers for the international conveyor industry.
- Large-Scale Maintenance Workshops: serving global mining, port logistics, or cement plants that need to refurbish or produce rollers in-house to avoid downtime.
- Heavy Equipment OEMs: that produce their own conveyors and demand vertically integrated, quality-controlled manufacturing.
A Solution Scalable to Your Needs
We offer scalable models to suit various production volumes and roller dimensions:
- Model TH-160*2200
- Model TH-220*2200
Technical parameter:
| project | parameter |
| model | TC-220*2200 |
| Machine tool spindle center height | 900 mm |
| Outer diameter of processed steel pipe | Ф76-219mm |
| Machined steel pipe length | 200-2200mm |
| Depth of both ends of processing | 0-70mm |
| Sliding speed of sliding seat | 2 m/min |
| main shaft speed | 500 r/min |
| feed rate | Hydraulic stepless speed regulation |
| cutting depth | 0-3mm |
| Tool holder radial feed scale value per lattice | 0.05 mm |
| Accuracy of Radial tool Repeating-positioning of tool holder | 0.05 mm |
| Main drive motor | 4 kW 1450 r/min |
| Workpiece clamp motor | 1.5 kW 1450 r/min |
| Working pressure of hydraulic system | 2.5-4 MPa |
| rate of flow | 0-25 L/min |
| contour size of the unit(s) | 4500×1120×1200 mm |
| weight | 2500 kg |
As your global partner, our dedicated technical engineering team provides comprehensive, end-to-end support to ensure seamless integration. We begin with a detailed consultation to analyze your specific production requirements, roller dimensions, and output goals. Based on this, we offer expert model selection guidance—whether our standard TH-160*2200 or TH-220*2200—or even discuss customizable options for unique applications. Our commitment extends beyond the sale; we provide detailed technical documentation, installation guidance, and operational training to empower your team. Ultimately, we guarantee you secure not just a machine, but a perfectly optimized productivity solution that delivers long-term value and a rapid return on investment for your business.
Partner with a Global Supplier
Choosing the right conveyor equipment partner is as important as the machine itself. We are more than a manufacturer; we are a global supplier providing comprehensive solutions, from expert consultation and seamless logistics to reliable after-sales support. Ready to transform your roller production with a globally proven solution? Contact us today to discuss your needs, request a detailed specification sheet, and receive a competitive quotation. Let’s build the future of manufacturing together.
FAQ
What types of roller bearing housings can this automatic roller double end holes lathe?
Our automatic roller double end holes lathe is a universal solution designed to handle a wide range of bearing housings. It expertly machines both cast iron and stamped bearing housings, accommodating various international standards and sizes. This versatility makes it suitable for nearly all roller types found in global conveyor systems.
What is the typical lead time for ordering and delivery to Southeast Asia?
As a global supplier, we have streamlined our logistics for international shipments. For standard models (TH-160*2200 & TH-220*2200), the lead time is typically XX-XX weeks after order confirmation. This includes comprehensive pre-shipment testing and packaging. Specific delivery times to countries like Vietnam, Thailand, or Indonesia can be provided upon inquiry, as we have extensive experience shipping to these regions.
How does your machine ensure consistent quality in high-volume production?
Consistency is built into the machine’s core design. The hydraulic synchronous circuit guarantees both ends are machined identically every time. The automatic tool setting mechanism prevents surface scratches, and the imported PLC control system eliminates operational errors. This combination ensures that every roller in a batch meets the exact same high-precision specifications, crucial for bulk production.
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